Description
OVERVIEW
The Continuous Motion Cartonator incorporates modern technical standards with high output and reliability. It opens the pre-folded cartons, inserts products and closes the carton tucking in the flaps. It is well suited to handle products such as tubes, bottles and vials. It can also be used for other products because of the wide range of carton sizes supported. Optional features such as pre-folded leaflet insertion unit and online printing/debossing unit to enhance production capacity to meet latest high-speed packaging demands are available. The machine offers extreme versatility in changing over to different sizes with a need for minimal change parts and downtime . It also has several interlocking features that minimize wastage of raw material like leaflet and cartons. Safety features that offer protection for mechanical and electrical overloads are included in all models.
SPECIFICATION
| Technical Specifications | |
|---|---|
| Carton Length | 55-65 mm for 2 chain machine |
| 65-180 mm for 3 chain machine | |
| 75-210 mm for 4 chain machine | |
| Carton Width | 20 mm – 80 mm |
| Carton Height | 15 mm – 55 mm |
| Carton Thickness | 280-350 GSM (140° Pre-folded) |
| Output (Cartons/minute) | Up to 200 |
| Power consumption | ~ 3 KW |
| Compressed Air Pressure | 4.5 kg/cm2 |
| Compressed Air CFM | 12 CFM (without leaflet unit) |
| 18 CFM (with leaflet unit) | |
| Net Weight | ~ 1500 Kg |
| Gross Weight | ~ 2200 Kg |
| Machine Dimensions (L x B x H) | 4400 mm x 2060 mm x 2010 mm |
SALIENT FEATURES
- Continuous motion loading enables gradual and smooth product insertion.
- Safety features to protect the machine against mechanical and electrical overloads.
- Programmable operational time for key machine functions.
- HMI enables fast and easy troubleshooting of issues reducing downtime.
- Programmable user profiles to restrict HMI access based on user level.
- Variable speed drive allows to match cartooning speed with upstream equipment such as a tube filling or bottle filling machine.
INTERLOCKS
- No Product – No Leaflet
- No Leaflet – No Carton
- No Carton – Pusher Bypass
- Low Air Pressure – Machine Stop
- Pusher Overload – Machine Stop
- Low Carton Level – Alarm
- Low Leaflet Level – Alarm
OPTIONAL FEATURES
- Pre-folded leaflet insertion unit.
- Online printing or debossing with stereos.
- Safety guards with/without door switch interlock.
- Bottle transfer or tube transfer link mechanism.
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