Description
The equipment is an automated means to fill sterile dry powder or sterile liquid of different fill volumes in a glass vial and close the same with rubber stopper. It has double head for injectable dry powder filling and eight heads for injectable liquid filling.
This is a servo driven machine and is equipped with vial sampling system and automatic rejection system in case of no rubber stopper on vial.
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PRODUCT DETAILS
Technical Specifications
AHPF-250DSLF
Powder Filling Output/Hour
12,000 Fills for Single Dose
6,000 Fills for Double Dose
4,000 Fills for Triple Dose
3,000 Fills for Four Dose
Liquid Filling Output/Hour
10,800 – 12,000 for 5/10 ml Vials
Powder Fill Capacity
50 mg to 1.5 gm In single dose with help of extra change parts and 1.5 gm to 5 gm by double, triple and four dose depending upon bulk density of powder
Liquid Fill Capacity
0.5 ml to 100 ml
Vial Sizes
Powder – 5 ml to 30 ml
Liquid – 2 ml to 100 ml
Rubber Stopper Sizes
13 mm & 20 mm
Rubber Stoppering Mechanism
Vacuum Disk Based Pick and Place System
Machine Dimensions
4800 mm (L) X 1350 mm (W) X 2100 mm (H) (Approx.)
Salient Features
- Fully automatic injectable dry powder filling, injectable liquid filling and stoppering operation in one machine
- PLC with 10″ touch screen HMI for machine control
- Online pre – media filling system
- Safety clutch system to avoid vial breakage
- Flush mounted gauge & regulator for easy setting
- Servo driven rotary piston pumps for liquid filling
- Vial sampling facility before stoppering
- Vial rejection facility in case of no rubber stopper on vial
- 2ml to 50ml liquid filling in single dose and 100ml liquid filling in double dose
- Pick and place type rubber stoppering system for proper placement of stoppers on vial
- Suitable for plain as well as slotted stoppers (for lyophilization), with the help of change parts
- No vial – No fill arrangement- No stopper system
- Change parts of black colored delrin material
- Toughened glass safety cabinet with SS structure
- Separate D.C controller for vibratory rubber stopper bowl
- All contact parts are easily removable for autoclaving / sterilization
- Pure air filters for air and vacuum
- Pre & post gassing system
- An inbuilt real – time speed indicator will show actual speed of machine
- Heavy duty base frame to ensure smooth & vibration free operation
- 3 nos. NVPC ports at customer’s desired location on machine (counters at customer’s scope)
Optional Accessories
- Laminar air flow system
- Additional bung feeding system
- Powder loading system above hopper
- Dust extraction unit
- Loadcell based buffer tank
- Liquid recirculation system in buffer tank
- Industrial PC with 21 CFR part 11 compliance SCADA system